BIPV Panel Conductive Tape Machine
Product Description
They are capable of producing conductive tape with high precision in terms of thickness, width, and length. This ensures consistent performance of the tape in various applications, such as in electronic devices where accurate electrical conductivity and proper fit are crucial.
These machines can operate continuously for extended periods, enabling mass production of conductive tape. The automated processes involved, like feeding of raw materials, coating, and winding, significantly reduce the production time per unit and boost overall productivity.
Product Parameters
| Product parameter | Data |
| Appliciant module size | L 2500-1650 mm |
| Applicable module size | W 980- 1400 mm |
| Running rhythm | 15 s |
| Lead specification | thickness 0.15-0.45mm, width 6-8mm |
| whole machine power | 8kw |
| visual accuracy | 0.1 mm |
| gas source and flow rate | 0.6-0.8MPa 200L/min |
Detailed Photos
Transport Set Data Safety Good Conductivity Control
• They have precise control mechanisms for incorporating conductive elements into the tape. This means that the electrical conductivity of the produced tape can be accurately adjusted and maintained within a specified range, which is vital for applications where stable electrical performance is necessary.
Stable Performance
• Built with high-quality components and advanced manufacturing techniques, conductive tape machines offer stable operation. They are less likely to experience breakdowns or malfunctions during production, ensuring a smooth manufacturing process and consistent product quality.
Company Profile
Beijing X-Solar Energy Co., Ltd. was found in 2020, and headquartered in Beijing. It's a science and technology innovative energy enterprises with the main business of future cell R&D, flexible photovoltaic modules, building photovoltaic module production, high-end equipment manufacturing, production line delivery, and AI-CITY wisdom energy management services.
In July 2023, the company's first demonstration factory, Jiangsu X-Solar Green-building Technology Co., Ltd., was established in Jiangyin CNBM Jetion Industrial Park. Meanwhile, Jiangsu YuanTeng FengSheng Intelligent Manufacturing Technology Co., Ltd., a wholly-owned equipment company of the company, delivered the world's first "three-in-one" automatic production line for Jiangyin base. The production line can be compatible with the production of three categories: X-Solar Light shadow series (flexible PV modules), X-Solar Light rhyme series (building PVtile modules), X-Solar Light Curtain series (building PV wall modules), and customized products. X-Solar PV series products have the advantages of integrating architectural aesthetics, complying with design specifications and creating energy value, which have been widely recognized and praised by customers in domestic and overseas.
In 2024, the company has added two regional centers in Shanghai and Guangzhou of China, and set up the Hong Kong X-Solar Future Energy Research Institute, and overseas sales companies in Australia, Italy, Germany, Saudi Arabia and Argentina. The company has launched a global layout to provide sustainable energy products and services to many countries, and has contributed to the "carbon neutrality and carbon peak".
Exhibition Display
FAQ
1. Basics of Conductive Tape Machines Question 1: What is a conductive tape machine?
Answer: A conductive tape machine is a specialized piece of equipment used to manufacture conductive tapes. It combines conductive materials with substrates and adhesives through various processes like coating, laminating, etc., to create tapes that can conduct electricity.
Question 2: What are the main components of a conductive tape machine?
Answer: It typically consists of a raw material feeding system, a coating unit (for applying conductive materials and adhesives), drying or curing units (if needed), a winding mechanism, and a control panel for operating and adjusting parameters.
Question 3: What types of conductive materials can be used in conductive tape machines?
Answer: Commonly used conductive materials include copper, silver, aluminum, carbon-based materials like graphite, and conductive polymers. The choice depends on the specific conductivity requirements and application scenarios of the tape. 2. Operation and Setup Question 4: How do I start up a conductive tape machine?
Answer: First, check that all components are properly installed and connected. Ensure the power supply is stable and turned on. Load the appropriate raw materials (substrates, conductive inks or pastes, adhesives) into their respective feeding systems. Then, turn on the machine following the startup sequence indicated on the control panel and allow it to initialize.
Question 5: How do I adjust the coating thickness on a conductive tape machine?
Answer: There are usually adjustable settings on the coating unit. You can modify parameters such as the speed of the coating roller, the pressure applied during coating, and the flow rate of the conductive material or adhesive to control the thickness of the coating layer on the substrate.
Question 6: What's the correct way to load the substrate material?
Answer: Open the substrate feeding compartment. Place the roll of substrate material onto the designated spindle. Thread the leading edge of the substrate through the guiding rollers and tensioning devices in the correct sequence until it reaches the coating area, ensuring it's properly aligned and under the right tension. 3. Production Process and Quality Control Question 7: How can I ensure the conductivity of the produced conductive tape is consistent?
Answer: Regularly calibrate the conductive material application system to maintain a steady flow and deposition rate. Monitor and control parameters like temperature (if relevant for curing or drying), pressure, and speed throughout the production process. Also, conduct frequent conductivity tests on samples of the produced tape using appropriate measuring instruments.
Question 8: What causes uneven coating on the conductive tape?
Answer: It could be due to uneven pressure of the coating roller, inconsistent flow of the conductive material or adhesive, or problems with the substrate surface smoothness or tension. Check and adjust the roller pressure, the feeding system for the coating materials, and ensure the substrate is properly prepared and under the right tension.
Question 9: How often should I test the quality of the conductive tape during production?
Answer: It's advisable to conduct quality tests at regular intervals, such as every hour or after a certain length of tape has been produced. Tests can include checking conductivity, adhesion strength, thickness consistency, and visual inspection for any defects like scratches or bubbles. 4. Maintenance and Troubleshooting Question 10: How do I clean a conductive tape machine?
Answer: Turn off and unplug the machine first. Use appropriate cleaning agents and tools to clean the coating rollers, feeding systems, and other parts that come into contact with materials. Wipe away any residual conductive materials, adhesives, or debris. For some parts, you may need to disassemble them carefully for thorough cleaning and then reassemble them properly.
Question 11: The machine stopped working suddenly. What could be the reasons?
Answer: It could be due to a power outage or a problem with the power supply connection. It might also be caused by a mechanical failure such as a jammed roller, a broken belt, or an electrical component malfunction. Check the power source first, then visually inspect the mechanical parts and electrical circuits for any visible issues.
Question 12: What maintenance tasks should be done regularly?
Answer: Regularly check and lubricate moving parts like rollers and gears. Inspect belts for wear and tear and replace them if necessary. Clean the machine as mentioned above. Also, calibrate sensors and monitoring devices used for controlling production parameters to ensure accurate readings. 
